
Traffic control is one of the most current issues in the infrastructure industry. Two important subjects in this industry are License Plate Recognition and Rail Inspection. The current developments in rail inspection outline the complexity of these subjects. The rails of the Dutch Railways are still inspected manually. Inspectors literally check the railway yards for wear and other defects inch by inch. This is particularly done at exchange points. Nowadays this method might sound outdated, still it is the most reliable. There’s just one reason to it: the alternative, which is automatic camera inspection, is extremely complex. Only the most experienced and technically grounded lighting professionals are able to develop a system that equals the quality of manual inspection. These professionals seem to be extremely rare.
This does not automatically mean that they do not exist at all. Paul van der Velde and Engineer Math Koch of Vision Light Tech (NL) are momentarily working on the most complex part of the camera inspection system: the illumination. Math: “We need a constant amount of light for automatic inspection. Most preferebaly it should resemble the natural light on a sunny day. Illumination does not revolve around light on its own. It also encompasses the use of filters and lenses. Only an optimised combination of these three elements enables a high and constant light quality, which is necessary to reach similar or even better results.”
The holy trinity: light, lens and filter
Attaching a strong as possible lamp to the camera is not sufficient. The amount of light is just part of the problem, or rather, part of the solution. Paul: “The whole issue is to achieve a high as possible contrast. The higher the contrast, the clearer the image is. This is best illustrated by means of another example: license plate recognition. There are several organisations with diverse reasons for checking out vehicles. The government does not just check speed, but is also interested in country of origin, truck loads and other information that can be traced by codes on vehicles. Naturally these codes and license plates come in all sorts of colours and shapes. Recognition is also hampered by influences such as speed, weather conditions and pollution. Moreover it is not in the driver’s best interest to distract him with sudden light flashes. Therefore the control devices require certain invisibility. In short: enough factors that need to be considered. The questions remaining are which combination of light, lens and filter offers the highest contrast for every situation imaginable? Which wavelength is required to enable recognition of every possible license plate? Raising these issues is crucial when determining the maximum amount of contrast necessary for creating an optimized inspection system. Subsequently tests can be done to determine whether the correct solution is chosen. By now we already know the answers in advance. In the course of years we have fitted many automated control systems with illumination. We are now able to offer our customers the possibility to test our systems before purchasing them.”
“Many organisations disregard the combination of light, filter and lens and concentrate only on illumination.”
A lens filters the correct wavelength
Both men gained their knowledge and experience in another sector. Under the name Vision Light Tech they offer light solutions for automated quality control of production processes i.e. machine vision. Paul: “This is even more complex material of which we have solved every possible problem. Through the years we noticed that many organisations disregard the combination of light, filter and lens and concentrate only on illumination. It was thought that logical thinking could solve the issue.This is not as surprising as it might seem.
Let us mention another example. Last year we were approached by a company that uses camera systems for inspecting steel profiles. Sunlight distorted the image, which resulted in an inconsequent control quality. Their solution to the problem seemed a logical one. The camera was shaded from direct sunlight and the light density enhanced. We created a more simple and efficient solution for them. We discovered which wavelength was required to inspect the profiles to an optimum and installed a filter that transmitted the required wavelength and averted the sunlight. This solution displays a way of thinking. The problem itself is tackled instead of aiming at the existing technique. Only then a solution can be simple and efficient. This gives quality for value.”
“The request for light can never be answered with a standard solution.”
Vehicle recognition relatively simple
The influence of illumination is commonly known. Everyone can see the difference between a professional photograph and a picture taken by an amateur. Even a change in atmosphere can be sensed when lights are dimmed or when the sun comes out. The consequences of good illumination reach beyond the change in emotion. Vision Light Tech experienced that the definition of every problem is different and requires constant investigation. This does not apply to vehicle recognition. Paul: In automated quality control many problems can be defined, but vehicle recognition has only a few. During production processes there are many variables to consider, such as size, shape, material etc. While with vehicles the circumstances never show such diversity.
“A current subject in the light industry seems to be finding the right people. Paul: “At this moment much is being invested in European infrastructure. Vehicle recognition is an important issue. By managing this project correctly we will be able to integrate all the required information into one efficient system. Concentrating on the optical elements of the system is crucial.”
Vision Light Tech: creating optical solutions
Vision Light Tech supplies a broad range of solutions in light, lenses and filters from their offices in Uden and the USA. The people behind the Vision Light Tech are Paul van der Velde and Math Koch. Both are renowned for their speciality in this niche market. The organisation distinguishes itself from others by a problem focussed approach. Vision Light Tech has many years of experience in the automated quality control of production processes and is recently discovered by the vehicle recognition sector. Paul and Math believe they are unique in combining their products and knowledge with in-depth problem solving methods. Vision Light Tech already developed light solutions for the industrial machine vision industry and the microscope market. The company is also able to deliver standard products. Vision Light Tech is supported by a European network of OEM’s, vision system integrators, distributors and end users.
Vision Light Tech: